Mu bikorwa nk’ivyo gukora imodoka, gukoranya ibikoresho vyo mu nzu, no gutunganya ibintu mu buryo bw’amashini, ubuhinga bwo gusudira bukoreshwa cane kubera ubuhinga bwabwo bwo gufatanya bukora neza kandi bwizigirwa. Nk’ibikoresho nyamukuru vy’ivyo bikorwa,imashini yo gusudira incuro ziringaniye, n'ubushobozi bwayo bwo kugenzura neza ubu n'ubushobozi bwo kwishura ningoga, yacitse ikintu nyamukuru gifasha gushika ku gusudira kw'ubuhinga bwo hejuru-. Iki kiganiro kizosuzuma mu buryo butunganye ivyiza n’ibibi vyo gusudira ivyuma bikoresheje ubuhinga bwa none, maze kizokwihweza neza ingene .imashini zo gusudira zikoresha incuro ziringaniyegutuma ibikorwa bigenda neza biciye mu guhingura ibintu bishasha, bikaba bitanga inyigisho ngirakamaro ku bijanye n’inganda.
I. Inyungu nyamukuru zo gusudira
Nut projection welding ni uburyo bukoresha ibishushanyo vyateguwe imbere y'igihe ku ntugu canke ku gikoresho, hakoreshejwe ubushuhe bwo guhangana kugira ngo ivyo bishushanyo bifunge maze bibeho ubufatanye. Ugereranije n’uburyo bwa kera bwo gusudira, ivyiza vyavyo biragaragara cane iyo bihawe ububasha n’imashini zo gusudira zikoresha incuro ziringaniye:
- Ubushobozi buhambaye n'ukwikoresha
Igihe gito co gusudira:Igihe ukoreshaimashini yo gusudira incuro ziringaniye, igikorwa co gusudira gishobora gufatwa gushika ku masegonda 0,3-0,8, ivyo bikaba bituma umuntu akora neza incuro zirenga 5 ugereranije n’ugusudira gusanzwe. Nk’akarorero, umurongo ukora imodoka urashobora kurangiza gukora amabuye 1200 kw’isaha.
- Ugushiramwo ata murongo n'imirongo y'ubuhinga:Ivyo bikoresho birafasha gukorana n’amaboko y’amarobo be n’imikanda itwara ibintu, bikaba bishoboka ko umuntu akora ibintu ata muntu abikoresha kandi bikagabanya n’ibiciro vy’abakozi ku bice 60 kw’ijana.
- Inkomezi z'ihuriro n'ugushikama
Ivyiza cane vy'ubuhinga:Igishushanyo c’ivyo bishushanyo gishira ubushuhe mu karere kamwe, kigabanura ubushuhe-aho bushikirwa (HAZ) mu cuma c’ishimikiro n’ibice 40%. Inkomezi z’ugukomera kw’ivyuma zishobora gushika kuri 800MPa (zingana n’incuro 1,5 z’ivyuma bisanzwe).
- Igipimo c'umwimbu kirenze 99%:Uburyo bwo kugenzura umuriro uhoraho (CC) waimashini zo gusudira zikoresha incuro ziringaniyebirashobora kwishura ubwavyo ku guhinduka kw’umuriro, bikaba bituma uburyo bwo gusudira bugumaho ku giciro cose.
- Uguhindura ibikoresho n'inyungu z'igiciro
Ihuye n'ivyuma bitandukanye:Mu guhindura uburyo bw’umuvuduko w’amazi, amasano yizigirwa arashobora gushikwako hagati y’ivyuma n’ibipande vy’ivyuma vy’aluminiyumu canke ivyuma vy’umuringa.
- Bizigama Ibiciro Bikoreshwa:Nta nkenerwa y’umugozi wo gusudira canke umuyagankuba; igiciro ku ntumbero yo gusudira ni kimwe gusa-ca gatatu c'ico gusudira amabuye.
II. Imipaka y'ubuhinga n'ingorane zo gusudira
Naho hariho ivyiza vyinshi, iyo nzira iracari n’ibintu bibabaza bikurikira, ari vyo .imashini zo gusudira zikoresha incuro ziringaniye bariko barafasha buhorobuhoro guca muri:
- Uburyo buhambaye bwo guhingura
Ibisabwa kugira ngo umuntu akore neza:Amakosa y’uburebure bw’ibarabara ategerezwa kugenzurwa mu ±0.05mm; ahandi ho, amabara akonje arashoboka. Kubera uguhinduka gukomeye kw’amashanyarazi, abasudira ba kera ba AC akenshi baragira igipimo c’ibisigazwa c’ibice 5%-8%, mu giheimashini zo gusudira zikoresha incuro ziringaniyebirashobora kugabanya igitigiri c’ibisigazwa gushika munsi ya 0,5% biciye mu gushiramwo inguvu zitomoye.
- Ubuzima bugufi bw'umuyagankuba:Igihe umuntu ariko arasudira amabara y’ivyuma, umwotsi wa zinc urahumanya iyo electrode. Ibikoresho bisanzwe bisaba gupfuka ama electrode buri 2000, ariko hakoreshejwe amazi-ama electrode akozwe mu 2000.imashini zo gusudira zikoresha incuro ziringaniye birashobora kwagura ivyo gushika ku bipimo 10.000 vy’ugusudira.
- Ishoramari ry'ibikoresho n'ibiciro vyo kubibungabunga
Ishoramari rikomeye ry'intango:200kVAimashini yo gusudira incuro ziringaniyebigura nk’ama CNY 150,000 - 250,000, ni ukuvuga incuro 2-3 z’igiciro c’ibikoresho vy’umuyagankuba.
- Ugucungera ubuhinga butoroshe:Ibihimba vy’ukuri nk’ibice vy’inverter n’ibimenyetso vy’amashanyarazi bisaba gupima ubudasiba, bikaba bisaba ubuhinga bwinshi ku babikoresha.
- Imipaka y'Ibikorwa
Gusudira amabara makeyi ashobora guturika-Biciye muri:Ku bipande bifise uburebure burengeye 0,8mm, ugusudira kw’imirongo y’ibara ry’agahama kurasha bitagoranye biciye mu gikoresho. Ivyinshi -ibikorwa vy'ubugenzuzi bwaimashini zo gusudira zikoresha incuro ziringaniyebirashobora gukoresha umuriro mu ntambwe, bikaba bishobora kwagura neza uburebure bw’urupapuro rushobora gusudirwa gushika kuri 0,5mm.
- Intambamyi z'umwanya:Ku ruhande rumwe rw’ico gikoresho hategerezwa gushirwa ahantu kugira ngo hakoreshwe n’ivyuma vy’amashanyarazi, ivyo bikaba bitera ingorane mu gusudira ibihimba bikomeye vy’imibumbe.
III. Inzira z'ubuhinga bushasha ku mashini zo gusudira zikoresha incuro ziringaniye
Mu gutorera umuti ingingo z’ububabare zivuzwe haruguru,imashini zo gusudira zikoresha incuro ziringaniyegutuma uburyo bwo gusudira bugenda neza biciye mu buhinga bushasha bukurikira:
- Uburyo bwo kwimenyereza bw'ubwenge
Ivyo bikoresho bifise ubuhinga bwa AI birashobora kumenya ubwavyo uburebure bw’igikoresho n’ingene igikoresho kimeze, bikahindura neza umuriro (5kA-25kA) n’igihe c’umuvuduko (10ms-500ms). Amakuru y’igerageza yava mw’ishirahamwe ry’ibikoresho vyo mu nzu yerekana ko iyo sisitemu yagabanyije igihe co gukosora amakosa kuva ku masaha 2 gushika ku minota 10.
- Ikoranabuhanga ry'Igenzura ry'Inguvu ry'Intambwe nyinshi-
Inguvu zigabanywa mu ntambwe zine (raba igishushanyo ca 2): Gufyonda, Gushushanya, Gusudira, no Gushushanya.
- Intambwe yo gufyonda:10% y’ubu kugira ngo ukureho ibihengeri vy’ibikoresho.
- Intambwe yo gushusha mbere:30% y’amashanyarazi kugira ngo uryoshe ivyuma ku ruhande.
- Intambwe yo gusudira:100% y’ubu kugira ngo ivyerekanwa.
- Intambwe y'Ushavu:50% y’ubu kugira ngo ugabanye umubabaro wo mu mutima.
- Ubu buhinga bwongera igitigiri c’ibikoresho vy’ugusudira (nk’akarorero, amabara y’icuma) kuva kuri 70% gushika kuri 95%.
- Igishushanyo c'ibice n'ivyo kuzigama inguvu
Ugucapura imiterere:Gutandukanya umuhinduzi n’igikoresho nyamukuru bigabanya ikirenge c’ibikoresho ku rugero rwa 30%, bikamenyerera ibidukikije vy’amasengesho bike.
- Uburyo bwo gusubiza inguvu:Inverter igaburira inguvu z’umuyagankuba zirenze urugero zisubira mu ruzitiro, igabanya ingufu zikoreshwa n’ibice 18 kw’ijana kandi ikaba yubahiriza ingingo ngenderwako z’uguhingura ibintu bitagiramwo ibidukikije.
IV. Ibisabwa mu nganda n'impanuro zo guhitamwo
Ibikorwa bisanzwe
- Gusudira igice c'imodoka:Guhuza intsinga za M10 n’ivyuma vy’uburebure bwa 3mm-, hakoreshejwe umuriro w’isonga wa 25kA uva kuimashini yo gusudira incuro ziringaniye, gushika ku nguvu zo gucapura zirenga 45kN.
- Iteraniro ry'Ibifatanya n'Ivyuma:Gusudira ivyuma bitagira ibara ku bifatanya n’ivyuma vy’aluminium vy’iminota 2 hakoreshejwe uburyo bw’impumuro zibiri- kugira ngo aluminium ntishushe cane kandi ngo ihinduke.
- Ivyerekana ibikoresho nyamukuru vyo guhitamwo
Ugutahura ubu:Guhitamwo ibigereranyo bifise amakosa Ari munsi canke angana na ±1.5%.
- Inguvu z'umuyagankuba:Ivyiza ni 200N-6000N kugira ngo bishobore kwakira ubunini butandukanye bw’intete.
- Ikigaragara c'amakuru:Infashanyo y'umurongo wa Modbus TCP/IP kugira ngo ushobore kwinjira mu buryo bworoshe mu mirongo ya MES.
V. Iterambere ryo muri kazoza
- Uburyo bwimbitse-Ibikoresho bifatanya:Gutegura amapaki y'ibipimo vy'ugusudira; abakoresha bashiramwo ibikoresho n’uburemere kugira ngo bivemwo porogarama zo gusudira.
- Ikoranabuhanga ryo guhanura amakosa:Gusuzuma imiterere y’imipfunda y’ubu kugira ngo umenye imbere y’igihe ingorane zo gusudira ubukonje, ushikire zero-ivy’akaga.
- Ultra-Umuvuduko munini -Ugusudira:Uruvyaro rukurikira rwaimashini zo gusudira zikoresha incuro ziringaniyeishingiye ku bikoresho vy’ubuhinga bwa silicon carbide (SiC) bitezwe ko bishobora gutuma urugendo rwo gusudira rushika ku masegonda 0,1.
Iciyumviro
Ubuhinga bwo gusudira amabuye y’agaciro, hamwe n’ubushobozi bwabwo be n’ivyiza biva ku giciro, bwacitse uburyo budasanzwe mu guhingura ibintu muri iki gihe. Ivyo gutera imbere vy’ubwenge vyaimashini zo gusudira zikoresha incuro ziringaniyebariko barabandanya guca mu mipaka y’ugukoreshwa kwayo. Biciye mu kugenzura neza inguvu, ingamba zo gusudira zitandukanye, no guhingura ibikoresho bitandukanye, amashirahamwe ntashobora gusa gutsinda ingorane zo gusudira mu buryo bwa kera, ariko kandi arashobora gushika ku gutuma uburyo, ubushobozi n’igiciro bigenda neza incuro zitatu. Mu gihe kizoza, n’ugushiramwo ibikoresho bishasha n’uburyo bushasha,imashini zo gusudira zikoresha incuro ziringaniyeizosohora agaciro k’ubuhinga bushasha mu bice vyinshi.
