Gukoresha abasudira amabara ya MFDC mu guhingura imodoka

Mu guhingura imodoka zo muri iki gihe, uburyo bwo gusudira buragira ico bukoze ku mutekano w’imiterere y’imodoka, ku gihe co gukora, no ku giciro cose. Bivuye ku murongo wo gukoresha ivyuma bikomeye cane, gukoresha ivyuma bikomeye cane -n’ivyuma vy’aluminium vyarateye imbere cane. Incuro za AC za keraabasudira amabara, kubera uguhinduka kwavyo gukomeye kw’ubu be n’ingorane zo kugenzura neza ubushuhe bwinjizwa, akenshi birarwana n’ivyo bikoresho bishasha, bikaba bituma bica ibice birenze urugero, bikagira ibice bidahuye, kandi bikaba bifise utunenge twinshi.

Nk’umuhinga mu gutanga inyishu z’ugusudira, Haifei Welding Equipment Co., Ltd., biciye ku bikorwa vyayo n’abahinga mu vy’ugusudira benshi be n’abaguzi bo mu rwego rwa mbere, yerekanye ko abasudira b’incuro zitandukanye (MFDC) -n’incuro zabo zo guhindura incuro zirenga mi{lli}dvel precision-vyacitse ikigereranyo co guhingura ibintu bihambaye ibihimba vy’imodoka. Iki kiganiro kiratanga isesengura ry’imbere ry’ibintu bine vy’ingenzi vyo gukoresha abasudira MFDC mu guhingura imodoka, hamwe n’impanuro ngirakamaro zo guhitamwo.

Umubiri-mu-Umweru ni wo ukora umubiri w'ikinyabiziga. Igikoresho gisanzwe c’ubunini hagati -sedan BIW kirimwo hagati y’ibice 4.000 na 6.000 vy’ibice vy’ugusudira, hafi 20% bikaba bifatwa nk’ibihambaye cane ku bijanye n’umutekano w’impanuka.

1. Kugabanya ingorane zo guca ibice mu AHSS

Ivyuma vy’imodoka vy’ubu bikoresha cane ivyuma bikomeye (PHS) bifise inkomezi zirenga 1500 MPa. Ivyo bikoresho birashobora gushikirwa cane n’ubushuhe bwinjira; gukonja vyihuta cane birashobora gutuma ivyuma vy’ivyuma vy’ivyuma bimenagurika. Abasudira ba MFDC bakoresha ubuhinga bwo kugenzura umuriro w'impumuro nyinshi kugira ngo bashiremwo "umuriro wo gutera umuriro" inyuma y'ugusudira nyamukuru. Ivyo bigabanya neza igipimo co gukonja kandi bikaba bituma ubushobozi bwo gukonja bugenda neza. Amakuru yo mu mirima yerekana ko ubushobozi bwo gukomera bw’ibikoresho vy’ubuhinga bwa AHSS bushobora gutera imbere ubudasiba n’ibice birenga 15% iyo hakoreshejwe ubuhinga bwa MFDC.

2. Gukuraho ibibazo vy'uguca ibibatsi mu vyuma vy'ivyuma

Igihe umuntu ariko arasudira ivyuma vy’agaciro, iyo zinc irashonga imbere y’ivyo bikoresho vy’ishimikiro, akenshi bikaba bituma haba ugusesagura cane be n’uguhumana kw’ibikoresho vy’amashanyarazi. Abasudira ba MFDC bafise igihe co gusubiza 1ms, bikaba bishoboza "urutonde rukomeye" rwo gusudira-gutanga umuriro mwinshi mu kiringo gito cane kugira ngo bice mu gice ca zinc bitaturitse biciye mu bikoresho vy'ishimikiro. Ivyo bigenzura neza bituma igipimo co kwemera gusudira igihe ca mbere-kigera kuri 99,5%, bikagabanya cane ugusya no gusubira gukora.

Amabateri y’imodoka zikoresha umuyagankuba akenshi akoresha ivyuma vy’aluminium vy’urutonde rwa 6xxx, aho igice c’ivyuma vy’ivyuma (Al2O3) gifise ingorane nini kuruta izindi zo gusudira.

1. Ukwinjira neza kwa filime ya Oxide

Gusudira amabara y'aluminium bisaba umuriro mwinshi cane n'ukugenzura neza umuvuduko. Abasudira ba MFDC bo muri Haifei bakoresha uruvange rw’umuvuduko w’intambwe n’umuriro w’ugushuha imbere y’- kugira ngo bayorohe igice c’ivyuma vy’umuriro imbere y’uko basudira cane. Ni vyiza gushinga igihe co gufyonda imbere y’igihe co gusudira aluminium hagati y’amasegonda 0,3 na 0,6 kugira ngo ama electrode afate neza ibintu imbere y’uko umuriro nyamukuru usohoka, bishike ku guhuza ata n’imwe itera, kandi kwizigirwa.

2. Ivyemezo bibiri vy'Ugukingira Hermetic n'Ubutungane bw'Imibumbe

Amabateri asaba gukingirwa neza. Ivyo bimenyetso vy’isohoka rya DC vy’abasudira ba MFDC bituma habaho uburyo bwo gusudira bushikamye cane kandi hakaba n’uguhingura ibintu bimwe. Igiharuro c’ikoreshwa ry’umucuruzi munini w’amabateri cerekanye ko guhindukira ukaja ku muti wa MFDC vyagabanyije igipimo c’ubumuga bwo mu gitereko c’amabateri kuva kuri 1,2% gushika kuri 0,03% gusa, 100% bikaba vyaciye mu kigeragezo c’ugusohoka kw’amazi gishingiye ku gipimo c’umuvuduko -ca OEM.

Ivyuma bifata umukanda, n'ibihimba vy'umubiri vyikorera imizigo y'inguvu z'ikinyabiziga, bisaba hafi-inkomezi zitunganye zo gusudira.

1. Kuzigama Inkomezi z'Ibikoresho vy'Ishingiro

Ibice vy’umubiri birakomeye cane, kandi gusudira mu buryo bwa kera akenshi bituma ubushuhe bukomeye-Affected Zone (HAZ) buyoroha. Abasudira ba MFDC bakoresha uburemere bwabo bwinshi bw’inguvu kugira ngo bagabanye HAZ mu gihe bamenya neza umurongo w’igice gikenewe (mu bisanzwe $\\ge 5\\sqrt{t}$, aho $t$ ari uburebure bw’urupapuro), gutyo bakazigama imiterere y’ubuhinga y’intango y’ico gice.

2. Guhuza n'Ibikorwa vy'Ivyuma vy'Imirongo

Ku mirongo yikora, igihe co gusudira gikunda gushika munsi y’isegonda 1,0. Abasudira ba MFDC barashigikira amategeko akomeye y’inganda nka Profinet na EtherNet/IP, bikaba vyemeza ko umuntu ashobora kuvugana n’amaroboti yo muri FANUC, KUKA, n’ayandi ku rugero rwa milisegonda-. Ivyo bikoresho vyubatswe muri Adaptive Control bica bisubiza inyuma amashanyarazi ashingiye ku guhinduka kw’ibice vy’amabara, bikaba bituma ivyuma biguma bihuye mbere no ku bipimo vyinshi vy’ibikorwa.

Amahinguriro y’imiduga yo muri iki gihe akenshi akoresha imirongo y’imiduga ivanze, isaba guhinduranya cane no gucunga amakuru ateye imbere biva ku bikoresho vyo gusudira.

1. Guhindura Parametere vyihuta n'Ivyashizweho 64

Ivyo bikoresho vya MFDC vya Haifei birafasha mu kubika no kwibuka ibintu bishika kuri 64 vy’ibipimo vy’ugusudira. Iyo umurongo uhindutse uva ku modoka y’ibara ry’agahama uja ku modoka y’ibara ry’agahama, PLC irashobora gutuma ihinduka rikoresheje kode imwe, bikaba bituma ibikoresho bishobora kurangiza guhindura amaparametere mu minota itarenga 10, bikaba bishobora gukingira neza amakosa y’amaparametere aterwa n’amakosa y’amaparametere y’amaboko.

2. 100% Gukurikirana amakuru y'uburyo bwo gusudira

Kugira ngo umuntu yubahirize ibisabwa mu bijanye n’igenzura rya IATF 16949 be n’ivy’ubuhinga bwa OEM, ubuhinga bwa MFDC burabandanya kwegeranya amakuru yerekeye amashanyarazi, umuriro, umuvuduko, n’uguhinduka kw’amashanyarazi. Imbonerahamwe iri musi yerekana ibipimo nyamukuru bigenzurwa na sisitemu y'ubwenge:

1. Gusuzuma incuro zo guhindura:Gushira imbere ibigereranyo bifise 1000Hz canke birenze. Incuro nyinshi zituma umuntu ashobora kugenzura neza amashanyarazi kandi zitanga ubushobozi bwiza bwo gukoresha inguvu (hafi 30% zikora neza kurusha abasudira AC).
2. Wemeze ubugenzuzi bwo kwimenyereza:Ku bikorwa vya BIW bifise ibihengeri vy'ibihengeri, igikorwa co kugenzura ni ikintu gihambaye cane mu gukingira ibisebe n'ibisebe bikonje.
3. Gusuzuma ubushobozi bw'ibikorwa vyo mu karere:Igihe co guhagarara ku murongo w’imodoka kirazimvye cane. Guhitamwo umucuruzi nka Haifei, afise ibibanza vyinshi vy’ubuhinga kandi atanga inyishu y’amasaha 24-ku rubuga, ni ngombwa kugira ngo ibikorwa bibe vyiza igihe kirekire.

Iciyumviro

Guhindukira mu gusudira amabara y’i MFDC ni ikintu kirenze gusa guhindura ibikoresho; ni intambwe ihambaye mu guhindura inganda zikora imodoka zija mu guhingura ibintu bifise ubwenge kandi bikoresheje ubuhinga bwa none. Biciye mu kugenzura neza inguvu no mu gukurikirana amakuru yose, ubuhinga bwa MFDC buriko burarinda uburyo n’umutekano w’imodoka yose iri mu nzira.

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